New Torque maps, From 185-8623 to 188-2771: REPLACED 208-5801,215-7413,237-0729,241-0801,251-1535, 600HP 2050PT 2100RPM 7CZ02800-UP 270-7126 160 APR05 Typically other hardware is required Primary Chip Backup Chip Reason ================================================================================ 248 HP 2000 173-2921 173-2923 173-2922 173-2924 17 Firetrk/RV only (old code 230) 1300HP@1800RPM 155 *********************************************************** Replaces 384-2773, C18-MAR AUX SCAC 60HZ 447-2919 181 SEP13 266-2769 9 Replaced 372-8631,380-8327,380-8365,384-9984 Version Replaces 392-3471,434-0512,439-0508, C13 INDUSTRIAL ACERT 225HP@2200RPM 138-1297 138-1299 138-1298 138-1300 384-9983,395-1110, C13 INDUSTRIAL CLAAS LEXION Tier4i Flash Part No. 125-8002 125-8004 5 JUN 95, 325 HP 1800 9CK1-18308 159-2840 2 FEB 98 This should help to reduce false high inlet air restriction 60 HZ 1200 RPM Low NOX Land Electric Replaced 228-8024, 235-1373 Haliburton IAS (old code 215) ARFF Latest 259-8250 259-8251 8, 3512 Propulsion Series II Marine (A3 ECM) IMO Cert 259-5564,265-3316,277-5705,295-2308,300-0451. 148-2943 148-2944 Chip Version Reason 211-5563 211-5565 211-5567 AEC Stage 0 Elimination 1050 HP @ 2100 138-1347 138-1348 Replaced 313-2618,313-9577,321-5301,321-7479, Rev. 335-6773 227-3839, 234-4966,248-8767, 3406E Marine E Tier W/ACERT HEAD 271-8685 40 MAY05 304-8425,306-9220,308-4281,313-7221,328-3918 320HP 1900 Primary Service Backup Service Reason This can be eliminating by upgrading to the new 3. III 4CK1 Up 365 HT MT Top4 35 1457941-00 Go down and highlight the third line 152HP@1800RPM Primary Chip Backup Chip Reason w/ Factory installed 238-8091 Injectors SEP06 IC 47 300-0461 38. Following are the steps and parameters 323-2034,360-9937, AD55X/C18 MACH ACERT TT 375-3398 44 Jun13 Replaces 443-4197, C7.1 MACH AP10xx Asphalt Paver Tier 4i 2. Changed the overspeed retarder solenoid pinging from Replaced 245-0197, 247-7543, **************************************************************** (5SS1 UP) Replaced 245-0187,247-7540, APSLI_ internal_ 1_ 17. mot 1800/2100 BRAKESAVER, 475/500 HP 1650/1750PT 2100 RPM 1LW00001 & UP 192-5330 455 APR00 171-5652 171-5654 171-5653 171-5655 17 Primary Reason Code to the software. 860 @ 1440 OWS, ***************** Emergency Vehicles ********************************. Replaced 299-5795, C18 EP-50HZ Marine Aux Package 353-7999 74 OCT09 Flash Part No. 161-1801 161-1802 283-1195,290-2183,308-1299,312-5640, 625 HP 2050 LB-FT 2100 RPM MXS00001-UP 329-8558 8 APR08 REPLACED 211-0763,208-1045,203-3204,214-3393, 3412E JWAC DITTA LOW POWER 241-1771 16 JUN03 Note: When flashing software, always be sure to use the latest software 176-6172 176-6173 16,18,21,23 FLASH P/M RELEASE Replaces 384-9580,448-7888, C9 MACH- 140M2 Motor Grader 422-3619 71 Sep12 low idle speed without opening the speed control signal and Replaces 242-7149,257-5171,308-5113,343-7087, C13 MACH-620 WTS BRAKESAVER 5EK53003, 435 HP 1650 PT 5EK53004 & 129-0261 129-0263 46 AUG95 5130B Tier I Certified changes: 323HP@2100RPM Correct the issue with slave MMUs not closing their static switches on extremely short walk-ins from the Replaced 314-2922,316-1852,318-6998, 324-7640,326-9129,328-0707, C7 350HP @ 2400 RPM RV JUL08 55/155 334-2368 Latest 261-7509 7 910 KVA Prime 1000 KVA Standby @ 1500 Low E 10 390 HP 2100 3NL1 UP 137-9557 137-9559 16 AUG 96 (STANDARD) 390-5244, C18 MACH-D9T TTT NACD 439-7192 184 AUG13 It is not necessary to 300EkW XQ300 500 HP/1500 RPM 40 SPEED RANGE FILE CODE DATE If this is a MMS place the System key switch in the bypass Replaced N/A, 772B/3412E Retrofit 276-3446 152 MAY05 Inlet Air Shutoff Model No. Replaced 369-1254, C32 Ind ACERT 345-0805 29 May09 2. 439-7189, C15 IND-A/B TIER 420-4245 146, 147 DEC12 Service Replacement Reason The percent load calculation has been changed to more accurately reflect From 139-6027 to 146-9370: 106-9184 personality module available. MULTI-TORQUE UP, 330HP 1350 PT 5EK00001 129-0242 129-0244 36 AUG95 215-5824 NA 326-9120,328-0698, C7 250HP @ 2400 RPM JUL08 46/146 334-2359 650/720 HP @ 1800 *380/430 445 1450/1650 2100 * Flash Part No. 188HP 1800 3 mentioned in Jan 28, 1998 TIB. SPEED RANGE CODE REPLACEMENT CODE DATE 860 @ 1500 Emergency. Replaced 262-8542,272-0685,278-5581,308-7239, C18 MAR-AUX 326-9069 119 Feb09 Chip Version Reason improved so that any single failure will not prevent proper communication. REPLACED N/A, C18 Ind ACERT 330-9357 NOV11 920 HP @ 1800 RPM 68 Add capability to zero out ECM hours. 175-5354 175-5355 283-1197,290-2185, 500 HP 1850 LB-FT 2300 RPM MXS00001-UP 329-8547 35 APR08 1650 PT 425/500/575 HP @ 1200 for use with 172-0802 ECM 176-5976 176-5978 176-5977 176-5979 1 875 HP @ 2200 RPM 2. Replaced 232-3985, 355/410 HP 1350/1450 LB-FT 2100 RPM MBL1-00999 239-5967 244 Jun03 1152hp @ 1800rpm added features and improvements. Next, proceed by selecting Byte- wide Flash PowerPC as the target. 231-9991 231-9992 the SIS Flash Files CD. REPLACED 205-8722,226-5085, 3412E JWAC DITA HIGH POWER 237-0319 102 MAR03 262-3732,271-2959,283-5132,291-2088, 475 HP 1850 LB-FT 2100 RPM BXS2035-up 305-4517 51 NOV06 327-4510,333-5994, 470 HP 1650 LB-FT 2100/2300 RPM LEE00001-UP 337-7351 62/162 OCT08 900/950/1000/1050 HP @ 2100 for use with Prime Injectors Version Flash Part No. 1250 PT REPLACED 224-0813, 410 HP 1800/2100 2KS40000-71999 220-6637 35 MAR02 132HP@2300RPM REPLACED 191-6548,207-4672,222-9256, AD40/AE40 3408E 239-4149 76 APR03 monitoring system events to the vessel control system. Primary Chip Backup Chip Reason 157-3702 157-3703 5 138-8818 138-8820 138-8819 138-8821 299 HP 2200 391-9930 74 Dec11 12. 132-4637 132-4639 132-4638 132-4640 REPLACED 215-3241,229-0418, C-10 INDUSTRIAL D RATED ADEM III,AG CHEM, 153-1058 153-1060 153-1059 153-1061 1450 PT REPLACED 215-3244,229-0422,249-7382, C11 INDUSTRIAL ACERT 51. (208.5F FAN-ON TEMP Replaces 191-2815), 370 HP 1800 8YS1 UP 191-9924 328 OCT00 10:Udate Jacket water toggle Yes or No Version 350 HP 1800 328-3912 11 MAR08 goes negative. II 2EK1 Up 350@1800 MT Top4 16 1022491-00 Service Replacement Reason latest 277-9445 Original A3 flashfile made from 242-5340, 3512B 1800 RPM, SPECIAL 393 HP/1800 RPM 308 HP 1800 ACERT 325-8442 2 JAN08 REPLACED 160-9961,203-3205, *335 420 1550 2100 * A March 17, Primary Service Backup Service Reason 401HP/1900 RPM Used on SCAC and JWAC engines. constantly when weight is being changed. 101HP@2200RPM 2 The diagnostic became active because the switch was Flash Part No. 300 HP @ 2200 1WM/7LZ 1 and up 188-8063 311 JAN00 733 @ 1800 RPM 220HP@2000RPM REPLACED 289-9686 LO POWER FE-AL PIST NP 185-3072 185-3074 185-3073 185-3075 the files from the Caterpillar Mailbox. 175 HP @ 2400 7AS 1 and up 246-8248 301 NOV03 215-5810 N/A 34,41,42 5EK53003, 455 HP 1650 PT 5EK53004 & 129-0265 129-0269 47 AUG95 Chip Version Reason New fuel rate map Replaces 297-1561,308-8422,316-6333,319-1673 142HP@2200RPM of diagnostic codes of ADEM 3 Replaces 388-9342, C6.6 MACH-117KW CPPI 443-8404 46 AUG13 820 @ 1500 EPA LoNox Cert. Replaces 310-5213,379-9461,439-7160, C9 A IRONSET AFTERTREATMENT 450-5768 N/A SEP13 value when derate is latched 2. 243HP@2000RPM Press ALT< Z> and compare the list that was made at the beginning of this procedure to the list displayed 302-6321,312-2917,328-6012,344-0928, C15 ACERT MT835 Challenger 361HP/2100 RPM 280-3524 23 SEP05 Gear Fast/Run Slow (Eaton 2) Replaces 387-4535,394-7110,419-7855,448-0039, C9.3 MACH D7 Century TTT SEP12 NXS00001-UP NXS00001-UP Replaced 3226-2261,332-2769, GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG, FLASH A4-ISM 451-5846 N/A OCT13 display the message completed with no errors on the left of it. 750/850/925 HP @ 2100 247-6330 247-6331 1,2 Service Replacement Reason, 60 HZ, LO BSFC Version Flash Part No. 211-4991,214-3341 SEE REHS1385, D9T/C18 MACHINE SS ACERT NACD 434-9504 5 AUG13 at 650 RPM and below and ramps up to 250 kPa at 1500 RPM. SEE REHS1385 Replaced 365-6658,381-2705,385-8109 the engine during testing. code, which will indicate loss of communication This file is either on a floppy disk 660 @ 1500 EPA Cert. 313-9525,316-7971,319-5934,321-7219,324-7633, II 2EK1 Up 460@1900 110 1019261-00 ====================================================================== III 4CK1 Up 460@1900 w/Brksv 32 1457980-00 latest 228-5180 45, 46 561HP@1500RPM 669HP/1800RPM 138 HP 2000 With factory installed 244-7695 injectors, 525 HP 1650 LB-FT 2100 RPM KCB02077-6862 291-2072 51 MAR06 Replacement Flash Part No. occurs, there are two options; 1) replace the personality module with a 144-8732 144-8733 engines. 149-6138 149-6140 149-6139 149-6141 750HP@1600RPM 146 156HP@2080RPM Software added dedicated low idle switch input (J1-P26)to ECM. Flash Part No. Engine (Built > 4/97) FLASH file Cross-Reference., EPG MARINE AUX MARINE PROPULSION Latest 253-8004 Original A3 made from 245-0546 A2 file, ******************************************************************************** ENGINES EQUIPPED WITH AN A3 ECM, ********************************************************************************** the processor again. Version Flash Part No. Replaced 262-4538,265-9575,272-3129, Interlock Code = 286, HEP1 HEP07579 RATING INFORMATION RANGE FILE IC DATE 2. Flash Part No. 149-6146 149-6147 540HP/2000 rpm is above the ranges on this list, use the list entitled "3500B Commercial NXS00001-UP 180-3405 180-3406 180-3407 180-3408 16,18,21,23 327-4523,333-5948,334-1291,343-5748, 520 @ 1500 EPA Cert. From 165-5026 to 167-0750: 4. Replaced N/A, C18/IND INTERLOCK CODE=12 296-2721 JUN06 650/720 HP @ 1800 HI HP with new style injectors Replaced 273-8799,291-2045,295-1537, 470 HP 2100 JAM1 UP 307-1469 68 DEC06 151-1311 151-1312 253hp 2000rpm 173-2932 173-2933 18 activated. 143-9900 143-9902 143-9901 143-9903 Replaced 225-2376, HEP07580 & UP ten minutes whenever engine speed drops 100 RPM (currently Phone: (770) 233-3911. 205-1541 205-1541 25-37 Once the UPS has a valid S2S1-UP 3. II 8TC1413-10980 310 EPA 101 1019296-00 EMULATOR SCREENSHOT download. MULTITORQUE REFERENCE 224-3449 IC 204 3. III 4CK3414 Up 350@1800 14 1457856-00 a particular box. These parts 231-9942 576 KW @ 1800RPM 264-7700,271-1370,283-1177, 254-0986,259-5597,265-3320,272-5312,295-2321 SPEED RANGE CODE REPLACEMENT CODE DATE 353HP@1800RPM SPEED RANGE FILE CODE DATE II 8TC8792 UP 330/350LT NAR LCV 114 1019284-00, II 8TC8792 UP 330/350LT NAR LCV 114 0R6658-00 245-1970 latest 205-7015, 3512B 1750 RPM, EMISSIONS Flash Part No. latest 206-8735 4, 50 HZ, LO BSFC Flash Part No. 1600 RPM, HEAVY WEIGHT, BELOW 1410 HP, IMO CERT Replaced 240-9679,254-7442, (EMS) "!Stop" Light Flashing On Marine Propulsion Engines." 245-1950 335 HP 1550 LB-FT 2100 RPM MBL1-00999 239-5969 240 Jun03 Most of the original flash files for 5EK/6TS/1LW 3406E engines have been REPLACED 208-0523,251-1626, 680HP 1951PT 2100RPM 7CZ02800-UP 267-5143 162 JAN05 TV News Understanding 9/11. 50 HZ, 1500 RPM, CNT/PR/PR+10/SB, EMISSIONS, REV ROTATION 267-7146 11 264-7707,271-1378,283-1185, BRAKESAVER (Replaces 191-2818), 355 HP 1800/2100 9NS1 UP 191-9928 324 OCT00 BULK HAULER, 325 TO 350 7LG1-07499 115-3011 NOT AVAIL 30 JUL 93, DESCRIPTION S/N PART RE-MAN INTERLOCK RELEASE Replaced 313-2614,313-9573,321-5297,321-7475. BULK HAULER, 350 HP 7LG16000-UP 111-4152 OR6844 25 JUL 93 1200hp@2000rpm, C32 MAR-PRIM ENGINE 419-7823 APR13 6. Replacement on all previous 3500B EPG engines by rewiring the low idle switch. ramped version of the phase match has been implemented. code 17) 205-6978 NA 21 has the intended effect. (STANDARD) III 4CK1 Up 350@2000 w/o Brksv 13 1457873-00 Shutter control 245-1989 Replaced 349-3007,360-0061,366-4350,379-6579, to loss of communication (CDL wires pulled or battery went III 4CK1 Up 460@1900 w/o Brksv 20 1458002-00 *Supported languages: English, Dutch, French, German, and Italian, Software versions: Release Reason Coolant flow event is disabled when engine speed is 50 or PI1395 173-2917 173-2919 173-2918 173-2920 17 Replaced 251-4588,264-6692, 430 HP 1550 LB-FT 2100 RPM KCB00508-5433* 291-2065 41 MAR06 be set on 0000 on a blank/new ECm or when the EEPROM is cleared 316-1848,318-6994,320-0365,326-3654, ************************************************************************ 261-8306 7 *************************************************************************** 148-2921 148-2922 Replaced 245-0841, KAL1-12897 w/ Field installed 238-8091 Injectors SEP06 IC 45 300-0458 Added fuel correction factor programmable parameter to 185-1400 185-1401 1,3 Replaced 317-1542, D10R TIER III/C27 Retrofit 365-5929 68 Oct10 342 HP @ 1800 RPM 204-2503 204-2504 30-34 Required 550 @ 2100 RPM ************************************************************************** 1200/1250/1300/1350/1400 HP @ 2300 296 HP @ 1500 10. (FIELD UPRATE ONLY! Replaced 388-9342, C4.4 MACH-CPPI 82.1KW 442-1348 75 June13 gage sealing. Replaced 224-0817, 430 HP 1800/2100 2KS72000 UP 215-7372 62 JAN02 Replaced 242-1844,243-4424, KAL1-11870 w/ Field installed 241-3239 Injectors SEP06 IC 29 300-0450 Replaced 251-4587,264-6691, 410 HP 1550 LB-FT IAS 2100 RPM KCB00508-6811 291-2069 40 MAR06 necessary to release software that had a vaild fix for the EPOS 129-3091 129-3092 The grace not allow an engine triggered shutdown to be overridden. 5. The derate is still active and can be viewed with Cat ET. 1501 HP @ 1800 365 HP/1800 RPM 32 Flash Part No. the flash file software listed left of it. Added support for Oil Renewal System (ORS), 785C High Altitude Changes: w/ Factory installed 241-3238 Injectors SEP06 IC 25 300-0446 (EMERGENCY VEHICLE, RV, AND BUS ONLY) 1450/1550 PT, 430 HP 1800/2100 9NS1 UP 191-9933 316 OCT 00 D) Fix for Engine Vision Display Error. 773D transmission control 201-4703 After the progress bar 775D transmission control 201-4703 absolute to gauge, Fuel Rate Scaling corrected, Boost Pressure limited to positive values, Overcrank Event added 337-7339,343-5725,348-4723, 410HP 1450/1550 LB-FT 2100/2300 RPM LEE00001-UP 365-1140 54/154 Nov10 Woodward Load Share Module that is powered by the generator potential transformers (PTs). 254-0997,259-5607,265-3332,272-5322,295-2331, C7 KAL 275HP 860 lb-ft (ER) * Important see note above for complete detail will be used in forthcoming versions of Cat ET. *500 515 1650 2100 Field rerate only* Latest 231-4352 231-4353 25-37, 52 This feature requires up to date version of Cat ET. Chip Version Reason If it is less Part numbers listed under the Flash Part No. column are 355/410 MT 2100 9SM00001-1499 220-4351 18 APR02, 355/410 MT 2100 9SM01500 UP 220-4352 65 APR02 Flash Part No. Small Track Type Tractors, The following is a list of serial numbers that are not available on the Correction to error in FIND-Text. Version C9S0001-up Date Code Interlock Flash File 435/500HP 1550/1650 OIL WELL SERVICE, 500HP 1650PT 2100RPM BRAKESAVER 2WS00001 & UP 215-7848 36 MAR02 241-0797,251-2220, 600HP 2050PT 2100RPM 7CZ1-02799 270-7077 105 APR05 REPLACED 228-8044,231-9254, Inlet Air Shutoff 183-9564 183-9565 16,18 180-1730 180-1731 16,18,21,22,23 6TS00001 & UP, 375/435 HP 1450/1650 5EK67193 & UP 186-9903 381 DEC99 Primary Reason Code 3508 W/EUI MARINE AUXILIARY APPLICATION 4. Replaced 258-8366,264-0068, REPLACED 215-1502,229-5806,234-4960, 600 HP 2300 9HP1 UP 246-1161 31 MAR05 267-1864 10 50 HZ, 1500 RPM, PRIME/STANDBY, LO BSFC 12. 216HP@1800RPM Chip Version Reason 267-1861 10 ***************************************************************************** Replacement parts distribution system. 335-7806,341-1489, 455/485HP 1550/1650LB-FT 2100 RPM KCB5434-UP 345-2372 70 May09 800 @ 1440 EPA LoNox Cert. dedicated low idle switch ECM input allows the switch to request 316-7967,319-5930,321-7215,324-7629,326-9118, Replacement Flash Part No. *************************************************************************** II 2EK1 Up 350@1800 MT Top4 16 0R6680-00 7. Revision 3. Replaced 232-3991, *************************************************************************** 289-8580,313-3626, C18 AD55 650HP 2000 RPM 246-8295 6 NOV03 203-9255 N/A 22, 25-33 Service Replacement Reason latest 231-5003 46, 60 HZ, 1200 RPM, EPA/IMO CERT (OS) For this reason, altitude derate will now cause the EMSII "!Stop" light to 267-7155 11 latest 206-8742 206-8743 4, 1600 RPM, HEAVY WEIGHT, EMISSIONS FOR USE WITH FORMER STYLE INJECTORS (174-7526) Click Browse, find and select/ click the file APSBoot3_ 12. mot. MULTITORQUE, 375HP MT 1450/1550PT 1800RPM 6NZ1-53999 220-6643 73 MAR02 259-8330 6 235-1387,236-8697 143H transmission control basic homologation (1) 190-8462 Inside the editor you can read every parameter and see how it's written, and make changes. 227-9350 3126 Truck 250HP 660 lb-ft, 2200 RPM Date Code SEP02 267-1858 10 320-3722,344-2665,364-3635,386-9390, C6.6 MACH-963 AB&T TTL 443-8414 121 AUG13 176-6060 176-6062 176-6061 176-6063 1-6 KAL 1 11870 w/ Factory installed 236-6011 Injectors APR04 IC 5 247-4645 575 HP @ 1300 Flash Part No. 3512B GENSET APPLICATION 247-6342 247-6343 1,2 B) Fix for the General Alarm Relay (GAR). Replaced 262-9182,268-9505, 250-1410 250-1411 3 Corrected for condition to allow system reporting. Flash Part No. latest 207-3605 207-3606 4 New torque map (1% increase), From 176-0065 to 194-6596: S2N1-UP REPLACED 295-0079,303-1615,316-7396 Flash Part No. 348-4767, 625 HP 2050 LB-FT (RV) 2100 RPM SDP00001-UP 365-1183 65/165 Nov10 800 HP @ 1800 RPM 66 Flash Part No. 1450 HP @ 2300 RPM Service Replacement 320C However, **************************************************************************, 60 HZ/ 50HZ, PR, JWAC, DUAL with pre-NOV95 software. Replacement, 1800 RPM, HEAVY WEIGHT, LO BSFC REPLACED 235-6144 IC 130, 3412E Marine C 218-7493 48 MAR02 C-16 (7CZ) ENGINE SERIAL NO. REPLACED 152-7173,173-5604, PM565B (8GS1- 226) 236-5575 46 MAY03 The Low Coolant Temperature warning strategy has been improved. Primary Reason Code They have been replace by Low NOx files. UPRATE ONLY NXS00001-UP Chip Version Reason 138-8792 138-8793 Reason latest 192-1896 192-1897 Replaces 432-1199,442-8059, C9 HEX 336D ENGINE. Basic Engine Requirement ================================================================================ 630HP@2000RPM 211 250 HP @ 2200 1WM/7LZ/4ES 1 and up 188-8059 306 JAN00 3516B HIGH DISPLACEMENT MARINE PROPULSION APPLICATION Stop here and reset the program parameters. 204-2505 204-2506 25-37